INSPECTION TEST AND PLAN EXAMPLE: A1, F1 Contractor/customer: ABBC Engineering Project title: Karratha Tank Renew Water Corporation project No.: CW 1999999 Description and system: Clarifier Internal Coatings System A1 F1 Date of issue: 1st July 2021 Prepared by: Joe Bloggs Job/contract number: xxxxxxxxx No. of pages: 3 Legend of inspection points: H = Hold Point. Work may not proceed without approval or notification, unless approved by the principal or contractor. W = Witness Point. Work may proceed without the presence of the principal. S = Surveillance. Witness at random, no formal notification required. V = Verify. R/A = Review. Review documents & accept. (work can proceed if Principal cannot attend hold point inspection within three hours of notified time for attendance) N0 1 2 3 4 5 Activity/Operation Review Client Specifications Blasting and coating applicators qualification Certificate of inspection personnel Calibration of all test equipment Substrate inspection Page | 1 Specification/Document Acceptable Criteria Verifying Document Person Responsible  Water Corporation DS95  Specification A1  Specification F1  Water Corporation DS95  ASTM D4228 Read and fully understand the requirements & responsibilities. Signed and approved ITP QC Inspector As per coating contractor’s internal procedure and standards. Verification of competency record (VOC) QC Inspector  Water Corporation DS95  NACE/ACA Certified as per specification requirements.  Water Corporation DS 95  SSPC PA2  AS3894.3  ISO 17025  Water Corporation DS 95  Specification A1 Equipment manufacturers criteria, qualified person, or NATA registered or equivalent testing facility. Surfaces checked for no sharp edges, have a 2mm radius, and weld spatter burrs, etc. are removed. SubContra ctor Inspection & Verification Points Principal Sig or Sign Contractor n Nomine e R/A R/A V H V V H H W V V W H W W QC Inspector NACE/ACA Calibration and testing certificates and records. Daily coating and inspection report QC Inspector Supervisor/ QC Inspector Sign N0 Activity/Operation Surface cleanliness 6 7 Compressed air supply and clean air inspection Verify abrasive blast and surface profile. 8 Specification/Document Acceptable Criteria Verifying Document Person Responsible  SSPC SP1  AS3894.6  AS1627.1 Oil, grease, dirt, and other foreign matter shall be removed. Daily inspection report Supervisor/ QC Inspector  ASTM D 4285-83 Compressed air shall be free from water and oil and tested each day. Daily coating and inspection report Daily coating and inspection report Supervisor/ QC Inspector Daily coating and inspection report QC Inspector  Water Corporation DS 95  Specification A1  AS 1627.4  AS 3894.5  AS3894.12  Water Corporation DS 95  Specification A1  AS 3894.6 Class 3 (white metal) finish. SSPC-SP 5, SA-3. Surface profile as per coating manufacturers recommendation, typically 75-100µm. Immersion service -< 3µg/cm². Ambient service – < 5µg/cm². Test for chloride contamination  Water Corporation DS 95  Specification A1  AS 3894.6  ISO 8502-3 Determination of surface dust pressure sensitive tape method. Dust level shall not exceed rating 2. Daily coating and inspection report QC Inspector 9 Test for particulate surface contamination Ambient conditions  Water Corporation DS 95  Specification A1  Specification F1  AS3894.7  AS3894.13 Ambient conditions shall be recorded at least 4 times per shift Max relative humidity 85% Min/Max substrate Temp 10°C 55°C Min Substrate Temp 3oC above dew point. Ensure all welds, edges, crevices, seams, joints, and corners are brush stripe coated on each application. Monitor WFT/DFT regularly during and after application. 500 µm DFT minimum Daily coating and inspection report QC Inspector 11 12 Stripe coat 1st and 2nd  Water Corporation DS 95 coating.  Water Corporation F1 Apply 1st coat Insert the Coating Product Name Page | 2  Water Corporation DS 95  Water Corporation F1 H W W V S W H S S H S S V W S H W W V W W V W W QC Inspector 8 10 SubContra ctor Inspection & Verification Points Principal Sig or Sign Contractor n Nomine e Daily coating and inspection report QC Inspector Daily coating and inspection report QC Inspector Sign N0 13 14 15 16 Activity/Operation Specification/Document Acceptable Criteria Verifying Document Person Responsible Apply 2nd coat  Water C

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